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Materials
Cellular Developments work with a very wide range of
materials in both solid and cellular form. We undertake material development
should our standard materials be unsuitable to meet the criteria of a
particular project.
We
are very aware that careful selection of the elastomer is essential to
ensure that all design criteria are met. When selecting the type of rubber
to be used it is necessary to consider some or all of the following:
- Mechanical properties - eg. hardness, tensile strength, compression
set.
- Electrical properties - eg. resistivity, conductivity
- Thermal properties - eg. service temperature
- Environmental properties - eg. weathering and ozone resistance, radiation
resistance
- Chemical properties - eg. oil or acid resistance
- Costs - some rubbers are much more expensive than others, therefore
decisions have to be made whether durability is more important than
cost
- Process to be used - eg.1) thermoplastic rubbers moulded on convential
plastic injection equipment for high volume jobs, would be processed
using fast cycles, for lower cost and increased outputs. eg.2) Compression
moulding for single cavity prototype tools or single cavity production
tools
The following are just some of the thermoset rubber we can
offer:
Natural rubber NR,Styrene Butadiene SBR,Ethylene propylene EPDM, Nitrile
NBR, Hydrogenated Nitrile HNBR, Silicone VMQ, Neoprene CR, Polynorbornene
PNR, Polyacrylate ACM. ANM, Polyurethanes AU EU, Fluoro Silicone FVMQ
We
also offer thermoplastic rubber (TPE/TPR) this material covers a very
wide range of polymer types and can offer the end user many advantages
such as, cost effective alternatives to conventional thermoset rubbers
and polymers which can be coloured.
Materials Data
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Natural Rubber*
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Hardness
Range: 30-95°C
Colours: Full Range
Heat Resistance
Max Continuos: 75°C
Max Intermittent: 105°C
Low Temp Resistance: -60°C
Resistances
Oxidation: Fair
Ozone & Weathering: Poor
Oil Resistance
ASTM Oil No1 @20°C-@100°C:
Poor - Unsatisfactory
ASTM Oil No3 @20°C-@100°C:
Unsatisfactory - Unsatisfactory
Fuel Resistance
ASTM Fuel B @ 40°C:
Unsatisfactory
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Solvent Resistance (20°C)
Alcohol: Good
Acetone: Fair
Benzene: Unsatisfactory
Chemical Resistance
Acids: Fair
Bases: Good
Physical Strength: Excellent
Compression Set: Good
Tear & Abrasion Resistance:
Excellent
Resilience: Excellent
Permability to Gases: Poor
Electriclal Strength: Excellent
Flame Resistance: Poor
Water Resistance: Very Good
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SBR*
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Hardness
Range: 45-95°C
Colours: Full Range
Heat Resistance
Max Continuos: 85°C
Max Intermittent: 115°C
Low Temp Resistance: -55°C
Resistances
Oxidation: Fair
Ozone & Weathering: Poor
Oil Resistance
ASTM Oil No1 @20°C-@100°C:
Poor - Unsatisfactory
ASTM Oil No3 @20°C-@100°C:
Unsatisfactory - Unsatisfactory
Fuel Resistance
ASTM Fuel B @ 40°C:
Unsatisfactory
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Solvent Resistance (20°C)
Alcohol: Good
Acetone: Fair
Benzene: Unsatisfactory
Chemical Resistance
Acids: Fair
Bases: Good
Physical Strength: Good
Compression Set: Good
Tear & Abrasion Resistance: Good
Resilience: Good
Permability to Gases: Fairly Low
Electriclal Strength: Excellent
Flame Resistance: Poor
Water Resistance: Good
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EPDM*
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Hardness
Range: 30-85°C
Colours: Limited Range
Heat Resistance
Max Continuos: 130°C
Max Intermittent: 150°C
Low Temp Resistance: -50°C
Resistances
Oxidation: Excellent
Ozone & Weathering: Outstanding
Oil Resistance
ASTM Oil No1 @20°C-@100°C:
Fair - Unsatisfactory
ASTM Oil No3 @20°C-@100°C:
Unsatisfactory - Unsatisfactory
Fuel Resistance
ASTM Fuel B @ 40°C:
Unsatisfactory
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Solvent Resistance (20°C)
Alcohol: Good
Acetone: Fair
Benzene: Unsatisfactory
Chemical Resistance
Acids: Good
Bases: Good
Physical Strength: Good
Compression Set: Good
Tear & Abrasion Resistance: Good
Resilience: Very Good
Permability to Gases: Fairly Low
Electriclal Strength: Excellent
Flame Resistance: Poor
Water Resistance: Excellent
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Neoprene CR*
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Hardness
Range: 30-90°C
Colours: Full Range
Heat Resistance
Max Continuos: 95°C
Max Intermittent: 125°C
Low Temp Resistance: -40°C
Resistances
Oxidation: Very Good
Ozone & Weathering: Very Good
Oil Resistance
ASTM Oil No1 @20°C-@100°C:
Excellent - Good
ASTM Oil No3 @20°C-@100°C:
Good - Fair
Fuel Resistance
ASTM Fuel B @ 40°C:
Poor
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Solvent Resistance (20°C)
Alcohol: Good
Acetone: Fair
Benzene: Unsatisfactory
Chemical Resistance
Acids: Good
Bases: Fair
Physical Strength: Good
Compression Set: Fair to Good
Tear & Abrasion Resistance: Good
Resilience: Very Good
Permability to Gases: Low
Electriclal Strength: Good
Flame Resistance:
Self-Extinguishing
Water Resistance: Good
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Hypalson CSM*
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Hardness
Range: 40-85°C
Colours: Limited Range
Heat Resistance
Max Continuos: 130°C
Max Intermittent: 160°C
Low Temp Resistance: -25°C
Resistances
Oxidation: Outstanding
Ozone & Weathering: Excellent
Oil Resistance
ASTM Oil No1 @20°C-@100°C:
Excellent - Good
ASTM Oil No3 @20°C-@100°C:
Excellent - Fair
Fuel Resistance
ASTM Fuel B @ 40°C: Poor
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Solvent Resistance (20°C)
Alcohol: Good
Acetone: Fair
Benzene: Unsatisfactory
Chemical Resistance
Acids: Very Good
Bases: Good
Physical Strength: Good
Compression Set: Fair
Tear & Abrasion Resistance: Good
Resilience: Fair
Permability to Gases: Low
Electriclal Strength: Good
Flame Resistance: Good
Water Resistance: Very Good
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Nitrile NBR*
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Hardness
Range: 40-100°C
Colours: Limited Range
Heat Resistance
Max Continuos: 100°C
Max Intermittent: 130°C
Low Temp Resistance: -20°C
Resistances
Oxidation: Good
Ozone & Weathering: Fair
Oil Resistance
ASTM Oil No1 @20°C-@100°C:
Excellent - Good
ASTM Oil No3 @20°C-@100°C:
Excellent - Good
Fuel Resistance
ASTM Fuel B @ 40°C: Fair
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Solvent Resistance (20°C)
Alcohol: Good
Acetone: Unsatisfactory
Benzene: Unsatisfactory
Chemical Resistance
Acids: Good
Bases: Fair
Physical Strength: Good
Compression Set: Good
Tear & Abrasion Resistance: Good
Resilience: Good
Permability to Gases: Low
Electriclal Strength: Poor
Flame Resistance: Poor
Water Resistance: Good
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Acrylic ACR*
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Hardness
Range: 50-85°C
Colours: Black
Heat Resistance
Max Continuos: 150°C
Max Intermittent: 185°C
Low Temp Resistance: -20°C
Resistances
Oxidation: Excellent
Ozone & Weathering: Excellent
Oil Resistance
ASTM Oil No1 @20°C-@100°C:
Excellent - Excellent
ASTM Oil No3 @20°C-@100°C:
Excellent - Good
Fuel Resistance
ASTM Fuel B @ 40°C: Poor
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Solvent Resistance (20°C)
Alcohol: Good
Acetone: Unsatisfactory
Benzene: Unsatisfactory
Chemical Resistance
Acids: Poor
Bases: Poor
Physical Strength: Good
Compression Set: Good
Tear & Abrasion Resistance: Good
Resilience: Poor
Permability to Gases: Low
Electriclal Strength: Fair
Flame Resistance: Poor
Water Resistance: Poor
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Vacmac*
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Hardness
Range: 45-90°C
Colours: Limited Range
Heat Resistance
Max Continuos: 150°C
Max Intermittent: 180°C
Low Temp Resistance: -40°C
Resistances
Oxidation: Excellent
Ozone & Weathering: Excellent
Oil Resistance
ASTM Oil No1 @20°C-@100°C:
Excellent - Excellent
ASTM Oil No3 @20°C-@100°C:
Excellent - Fair
Fuel Resistance
ASTM Fuel B @ 40°C: Unsuitable
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Solvent Resistance (20°C)
Alcohol: Fair
Acetone: Fair
Benzene: Unsatisfactory
Chemical Resistance
Acids: Fair
Bases: Good
Physical Strength: Good
Compression Set: Fair
Tear & Abrasion Resistance: Good
Resilience: Fair
Permability to Gases: Fairly Low
Electriclal Strength: Good
Flame Resistance: Fair
Water Resistance: Good
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Santo-Preme*
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Hardness
Range: 50-100°C
Colours: Full Range
Heat Resistance
Max Continuos: 110°C
Max Intermittent: 115°C
Low Temp Resistance: -40°C
Resistances
Oxidation: Good
Ozone & Weathering: Good
Oil Resistance
ASTM Oil No1 @20°C-@100°C:
Excellent - Fair
ASTM Oil No3 @20°C-@100°C:
Fair - Fair
Fuel Resistance
ASTM Fuel B @ 40°C: Poor
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Solvent Resistance (20°C)
Alcohol: Good
Acetone: Unsatisfactory
Benzene: Unsatisfactory
Chemical Resistance
Acids: Good
Bases: Very Good
Physical Strength: Good
Compression Set: Fair
Tear & Abrasion Resistance: Good
Resilience: Good
Permability to Gases: Fairly Low
Electriclal Strength: Excellent
Flame Resistance:
Retardant Grades Available
Water Resistance: Good
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Silicone Si*
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Hardness
Range: 40-80°C
Colours: Limited Range
Heat Resistance
Max Continuos: 205°C
Max Intermittent: 300°C
Low Temp Resistance: -60°C (special grades
-80°C)
Resistances
Oxidation: Excellent
Ozone & Weathering: Outstanding
Oil Resistance
ASTM Oil No1 @20°C-@100°C:
Excellent - Good
ASTM Oil No3 @20°C-@100°C:
Good - Fair
Fuel Resistance
ASTM Fuel B @ 40°C: Unsuitable
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Solvent Resistance (20°C)
Alcohol: Good
Acetone: Fair
Benzene: Unsatisfactory
Chemical Resistance
Acids: Fair
Bases: Fair
Physical Strength: Poor
Compression Set: Good
Tear & Abrasion Resistance: Poor
Resilience: Good
Permability to Gases: Fairly Low
Electriclal Strength: Excellent
Flame Resistance: Good
Water Resistance: Good
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Therban HNBR*
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Hardness
Range: 50-95°C
Colours: Limited Range
Heat Resistance
Max Continuos: 125°C
Max Intermittent: 160°C
Low Temp Resistance: -30°C
Resistances
Oxidation: Excellent
Ozone & Weathering: Very Good
Oil Resistance
ASTM Oil No1 @20°C-@100°C:
Excellent - Excellent
ASTM Oil No3 @20°C-@100°C:
Fair - Fair
Fuel Resistance
ASTM Fuel B @ 40°C: -
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Solvent Resistance (20°C)
Alcohol: Excellent
Acetone: Good
Benzene: Fair
Chemical Resistance
Acids: Good
Bases: Good
Physical Strength: Good
Compression Set: Good
Tear & Abrasion Resistance: Very Good
Resilience: Good
Permability to Gases: Good
Electriclal Strength: Poor
Flame Resistance: Poor
Water Resistance: Very Good
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Viton FPM*
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Hardness
Range: 50-95°C
Colours: Limited Range
Heat Resistance
Max Continuos: 205°C
Max Intermittent: 300°C
Low Temp Resistance: -20°C
Resistances
Oxidation: Outstanding
O zone & Weathering: Outstanding
Oil Resistance
ASTM Oil No1 @20°C-@100°C:
Excellent - Excellent
ASTM Oil No3 @20°C-@100°C:
Excellent - Excellent
Fuel Resistance
ASTM Fuel B @ 40°C: Excellent
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Solvent Resistance (20°C)
Alcohol: Good
Acetone: Unsuitable
Benzene: Good
Chemical Resistance
Acids: Excellent
Bases: Good
Physical Strength: Good
Compression Set: Good
Tear & Abrasion Resistance: Good
Resilience: Fair
Permability to Gases: Very Low
Electriclal Strength: Good
Flame Resistance:
Self-Extinguishing
Water Resistance: Good
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Fluoro-Silicone FSi*
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Cost Factor: 40
Hardness Range: 40-8°C
Colours: Limited Range
Heat Resistance
Max Continuos: 180°C
Max Intermittent: 200°C
Low Temp Resistance: -60°C
Resistances
Oxidation: Excellent
Ozone & Weathering: Outstanding
Oil Resistance
ASTM Oil No1 @20°C-@100°C:
Excellent - Excellent
ASTM Oil No3 @20°C-@100°C:
Excellent - Excellent
Fuel Resistance
ASTM Fuel B @ 40°C: Fair
(good at low temps)
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Solvent Resistance (20°C)
Alcohol: Good
Acetone: Unsuitable
Benzene: Good
Chemical Resistance
Acids: Good
Bases: Fair
Physical Strength: Poor
Compression Set: Good
Tear & Abrasion Resistance: Poor
Resilience: Fair
Permability to Gases: Very Low
Electriclal Strength: Excellent
Flame Resistance:
Self-Extinguishing
Water Resistance: Good
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*The information and data contained herein
are believed to be accurate and reliable, however it is the user's responsibility
to determine suitability of use. Cellular Developments Group or its Group
Companies make no warranties concerning fitness or suitability of its
products for a particular use or purpose |
CASE STUDY
EXAMPLES
ELECTRO OPTICS
Our brief was to produce a protective eyeguard for an application that
required no light to escape from the instrument until the users head
was pushed against the eyeguard.
It
also had to be resistant to various chemicals and radiation. To support
the users head, a metal insert was used to stiffen the moulding and
butyl rubber was selected for its chemical resistance properties.
Bellows were moulded to allow movement of the
eyeguard to operate flaps that opened to allow the light through the
lens.
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